Section 23 – Asphalt Concrete
2/19/04
23.3
5. An Asphalt Institute viscosity-blending chart (or equal) indicating that the resultant
asphalt grade will be within 2000 cSt of the specified asphalt grading limits.
6. A power 45 grading chart showing the combined gradation and the associated
specification grading band of the virgin and asphalt-free RAP aggregate at the
proposed percentages.
For the purpose of quality control the following tests shall be performed by the Contractor:
TABLE 23-1. QUALITY CONTROL TESTING
Quality
Characteristic
Action
Limit
Test
Method
Testing
Frequency
Point of
Sampling
Gradation
Per
Specified
Tolerance
Cal. Test 202 1/500 tons
(1)
Composite cold
feed or hot bins
(2)
Mix Asphalt
Content
± .5 %
Cal. Test 379 or
382
1/1000 tons
(1)
From truck,
windrow, or behind
paver
(1)
One per day minimum
(2)
At continuous mix plants from composite cold feed belt. At batch plants from hot bins.
Quality control testing shall be performed in a timely manner. Quality control test results
shall be provided to the Agency upon request.
Asphalt concrete shall be produced in conformance with the requirements of Section 39 of
the State Specifications, except that the requirement for storing and drying shall not apply to the
RAP material. Ingredient proportioning shall comply with the requirements of Section 39 of the
State Specifications. The virgin aggregate may be heated to a temperature of 340°F if, in the
opinion of the Agency, the higher temperature does not damage the virgin binder or the binder
in the RAP when the materials are combined.
When the recycled asphalt pavement mixture is produced by batch mixing, the time of
mixing shall not be less than thirty-five (35) seconds. When combined mathematically, the
virgin aggregate and the asphalt-free RAP aggregates shall conform to the design gradation as
required by these Specifications.
The Contractor’s mixing equipment shall be equipped with a suitable, safe sampling device,
or locations, capable of providing representative samples of virgin aggregates and RAP
production materials being incorporated into the recycled asphalt pavement mixture. Should a
continuous mixing plant be used, the RAP material shall be protected from direct contact with
the burner flame by means of a shield, separator, secondary drum or other method approved by
the Agency.
The binder shall be introduced into the mixer after the virgin aggregate and RAP material
have been combined. Should a batch mixing plant be used, the RAP material shall be kept
separate from the virgin aggregate until both ingredients enter the weigh hopper and/or pugmill.
23-5
HAULING EQUIPMENT
Vehicles used for hauling asphalt concrete mixtures shall have tight, smooth, metal beds,
and shall be free from dust, screenings, excessive petroleum oils, volatiles, or other mineral
spirits that may affect the mix being hauled. Trucks shall be provided with tarpaulins or cargo
covers of sufficient size and weight to protect the entire load. Loads shall be covered when
necessary to achieve the specified density and finish quality.



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